Extension Springs - Galvanized Spring Steel

Technical drawing - Extension spring - Range ABC

The C range is a small range of springs in electrogalvanised and stainless steel wire. The springs you see here, are galvanised. Although it is a small range, it is a good complement to Range A & B.

The electrogalvanised springs offer a small protection against corrosion, but not near as must as the stainless steel version. The dimensions are the same for electrogalvanised and stainless steel, the only difference being the force. The stainless steel springs are approximately 10% weaker than the galvanised ones.

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Shopping Options
d - Wire diameter (in)
De - External diameter (in)
L0 - Unloaded length (in)
Ln - Max. loaded length (in)
Sn - Maximum travel (in)
Fn - Maximum load at Ln (lbs)
F0 - Initial force (lbs)
R - Spring constant (lb/in)

10 Items

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View prices - Add to Cart Material d
Wire diameter (in)
De
External diameter (in)
L0
Unloaded length (in)
Ln
Max. loaded length (in)
Sn
Maximum travel (in)
Fn
Maximum load at Ln (lbs)
F0
Initial force (lbs)
R
Spring constant (lb/in)
Range SKU Stock Tech Drawing Read More 3D CAD
Zinc Plated 0.0236 0.3150 2.3228 11.5228 9.2000 2.5066 0.2248 0.2855 C 503 503
Zinc Plated 0.0315 0.3543 1.5354 5.2681 3.7327 5.0335 0.6744 1.1991 C 502 502
Zinc Plated 0.0335 0.2756 1.3583 2.6925 1.3343 7.5693 1.3489 4.6823 C 501 501
Zinc Plated 0.0335 0.3150 2.3622 6.2386 3.8764 6.6768 1.1240 1.4275 C 504 504
Zinc Plated 0.0394 0.3543 2.3819 5.7587 3.3768 9.4038 1.5737 2.3412 C 505 505
Zinc Plated 0.0394 0.3937 4.4094 13.2937 8.8843 8.5090 1.3489 0.7994 C 507 507
Zinc Plated 0.0492 0.5118 2.5000 7.2083 4.7083 12.3667 1.7985 2.2270 C 508 508
Zinc Plated 0.0551 0.4331 3.2677 6.8909 3.6232 19.8371 1.3489 5.0820 C 506 506
Zinc Plated 0.0591 0.6299 5.1575 16.0791 10.9217 16.8764 2.4729 1.3133 C 510 510
Zinc Plated 0.0689 0.5512 4.9213 9.9705 5.0492 29.3735 5.3954 4.7394 C 509 509
  1. 503
    In stock: 1,319
    Material Zinc Plated
    d - Wire diameter (in) 0.0236
    De - External diameter (in) 0.3150
    L0 - Unloaded length (in) 2.3228
    Ln - Max. loaded length (in) 11.5228
    Sn - Maximum travel (in) 9.2000
    Fn - Maximum load at Ln (lbs) 2.5066
    F0 - Initial force (lbs) 0.2248
    R - Spring constant (lb/in) 0.2855
    Range C
  2. 502
    In stock: 4,258
    Material Zinc Plated
    d - Wire diameter (in) 0.0315
    De - External diameter (in) 0.3543
    L0 - Unloaded length (in) 1.5354
    Ln - Max. loaded length (in) 5.2681
    Sn - Maximum travel (in) 3.7327
    Fn - Maximum load at Ln (lbs) 5.0335
    F0 - Initial force (lbs) 0.6744
    R - Spring constant (lb/in) 1.1991
    Range C
  3. 501
    In stock: 2,064
    Material Zinc Plated
    d - Wire diameter (in) 0.0335
    De - External diameter (in) 0.2756
    L0 - Unloaded length (in) 1.3583
    Ln - Max. loaded length (in) 2.6925
    Sn - Maximum travel (in) 1.3343
    Fn - Maximum load at Ln (lbs) 7.5693
    F0 - Initial force (lbs) 1.3489
    R - Spring constant (lb/in) 4.6823
    Range C
  4. 504
    In stock: 3,196
    Material Zinc Plated
    d - Wire diameter (in) 0.0335
    De - External diameter (in) 0.3150
    L0 - Unloaded length (in) 2.3622
    Ln - Max. loaded length (in) 6.2386
    Sn - Maximum travel (in) 3.8764
    Fn - Maximum load at Ln (lbs) 6.6768
    F0 - Initial force (lbs) 1.1240
    R - Spring constant (lb/in) 1.4275
    Range C
  5. 505
    In stock: 3,539
    Material Zinc Plated
    d - Wire diameter (in) 0.0394
    De - External diameter (in) 0.3543
    L0 - Unloaded length (in) 2.3819
    Ln - Max. loaded length (in) 5.7587
    Sn - Maximum travel (in) 3.3768
    Fn - Maximum load at Ln (lbs) 9.4038
    F0 - Initial force (lbs) 1.5737
    R - Spring constant (lb/in) 2.3412
    Range C
  6. 507
    In stock: 1,643
    Material Zinc Plated
    d - Wire diameter (in) 0.0394
    De - External diameter (in) 0.3937
    L0 - Unloaded length (in) 4.4094
    Ln - Max. loaded length (in) 13.2937
    Sn - Maximum travel (in) 8.8843
    Fn - Maximum load at Ln (lbs) 8.5090
    F0 - Initial force (lbs) 1.3489
    R - Spring constant (lb/in) 0.7994
    Range C
  7. 508
    In stock: 1,707
    Material Zinc Plated
    d - Wire diameter (in) 0.0492
    De - External diameter (in) 0.5118
    L0 - Unloaded length (in) 2.5000
    Ln - Max. loaded length (in) 7.2083
    Sn - Maximum travel (in) 4.7083
    Fn - Maximum load at Ln (lbs) 12.3667
    F0 - Initial force (lbs) 1.7985
    R - Spring constant (lb/in) 2.2270
    Range C
  8. 506
    In stock: 781
    Material Zinc Plated
    d - Wire diameter (in) 0.0551
    De - External diameter (in) 0.4331
    L0 - Unloaded length (in) 3.2677
    Ln - Max. loaded length (in) 6.8909
    Sn - Maximum travel (in) 3.6232
    Fn - Maximum load at Ln (lbs) 19.8371
    F0 - Initial force (lbs) 1.3489
    R - Spring constant (lb/in) 5.0820
    Range C
  9. 510
    In stock: 2,125
    Material Zinc Plated
    d - Wire diameter (in) 0.0591
    De - External diameter (in) 0.6299
    L0 - Unloaded length (in) 5.1575
    Ln - Max. loaded length (in) 16.0791
    Sn - Maximum travel (in) 10.9217
    Fn - Maximum load at Ln (lbs) 16.8764
    F0 - Initial force (lbs) 2.4729
    R - Spring constant (lb/in) 1.3133
    Range C
  10. 509
    In stock: 1,324
    Material Zinc Plated
    d - Wire diameter (in) 0.0689
    De - External diameter (in) 0.5512
    L0 - Unloaded length (in) 4.9213
    Ln - Max. loaded length (in) 9.9705
    Sn - Maximum travel (in) 5.0492
    Fn - Maximum load at Ln (lbs) 29.3735
    F0 - Initial force (lbs) 5.3954
    R - Spring constant (lb/in) 4.7394
    Range C
per page
Material

DIN 17223 C-Wire WERKSTOFF NO. 1.200
Working temperature between -30 ºC and +120 ºC

Galvanization

The galvanised range is manufactured of electro-galvanised music wire. Electro-galvanisation means that the spring gets a blank and more corrosion resistant surface.

Calculation of spring force

Fn for stainless steel spring steel is approx. 0.88 x Fn for music wire.

Calculation of the initial force (F0):
The initial force F0 or the initial tension is for guidance only due to differing production processes.
F0 = Fn - (R * Sn). A rule of thumb is however that F0 is 10-15% of Fn.

For example, for stock number 32600, Fn = 237 N, R = 2,67N/mm og Sn = 75,70mm. F0 = 237N - (2,67N/mm * 75,70mm) = 237N - 202N = 35N

The calculation of spring force for a given length:
Calculation of spring force at a given length is: F0 + (travel * R).
For example, for stock number 32600 where R = 2.67 N/mm, the desired travel is 55 mm and F0 is approx. 35 N. 35N + (55mm * 2,67N/mm) = 35N + 147N = 182N

Winding direction

Normally right-handed

Standard springs are not defined with a specific direction of wind. Depending on production, the springs may be produced either right or left wound. If you require a specific direction of wind a special spring must be produced.

Misc.

If an extension spring with an exact value for one of the following parameters is required, springs must be custom-made:
- Loop type
- Loop height (LH)
- Loop position (X)
- Loop width (if the spring is to be incorporated into a tube)
- Opening at loop (m)
- Initial force (F0)

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